The Essential Guide to Marine Engine Room Parts
The modern marine engine is an engineering marvel that propels humongous cargo ships across rough seas. Consequently, primary engine maintenance is one of the top priorities for cargo ship managers.
Thorough, systematic inspections of all piping systems transporting flammable gases and liquids are essential for cargo ship safety. Flaws in a pipe system may signal issues elsewhere on the vessel.
Engine Block
The engine block is the largest and heaviest component of a marine engine room parts, sometimes called the cylinder block. It encloses the crankshaft, piston, and connecting rod. The pumping of coolant and oil through its numerous tubes.
It also supports auxiliary devices such as the alternator. Most modern engines use a monobloc design where the cylinder blocks and half of the crankcase are cast together as one piece.
Crankshaft
The crankshaft is a long piece of metal at the bottom of your engine that transforms linear piston motion into rotational movement. It is a vital component that can be damaged easily.
It features prominent bearing journals and rod journals (crank pins). The connecting rods connect to these through webs. They are offset from the axis of the shaft in a zig-zag shape. They are surface-hardened to reduce wear.
Piston
The piston is a sizeable cylindrical plug that moves up and down in the cylinder. It is made of a special alloy to survive engine combustion temperatures and pressures.
The piston has ring grooves on its circumference and a flanged end connected to the connecting rod. It also has piston pin bosses to hold the wrist pin. Some pistons have an offset wrist pin to cut down on side-to-side movement, which can cause a piston slap.
Cylinder Head
A separate piece that covers the top of the cylinder block, the cylinder head houses spark plugs and valves. It is one of the most heavily loaded components, and technical faults in this area can compromise engine performance.
Cylinder heads can be made of iron or aluminum, depending on their required performance and durability. Aluminum produces lighter heads that dissipate heat more effectively.
Oil Pump
Engine oil pumps pressurize and circulate lubricating oil to various moving engine parts. The pump is critical to keeping a marine engine properly lubricated and functioning correctly.
An oil pump typically uses either gears or rotors to build pressure. These gears or rotors have teeth that mesh progressively, forcing oil from diminishing cavities into the pump outlet. It also has scavenge and pressure supply elements.
Fuel Injectors
Fuel injectors meter and deliver fuel to cylinders in an atomized form, making combusting much easier. Injection is a method of fuel delivery that differs from carburetion.
The main parts of a fuel injector are the plunger spring and spray nozzle. The to-and-fro motion of the plunger spring is controlled by fuel pressure from the injection pump.
Oil Filters
Engine oil filters remove contaminants that would otherwise circulate through the engine, destroying it quickly. These include ash, chemical toxins, moisture, and the inevitable oily sludge.
The canister-style filter resembles a soup can with small holes around the edge that act as entry points for oil and a threaded center hole where it attaches to the engine. It also has a rubber flap that stops oil from draining back into the canister when the engine is turned off.
Water Injectors
Water injection, also known as detonation suppression, is used to avoid premature ignition (piston piercing) of the fuel/air mixture in a forced induction engine. NACA has proven power increases of up to 50% using this technology in lab conditions.
Each injector contains a precision level-sensing valve enclosed in a protective solid housing. It shuts off when the electrolyte reaches a predetermined level.
Oil Filter Housing
The oil filter housing is where the engine oil passes through. Some models also have passages for cooling fluid to flow through and cool the engine oil. The oil filter housing also houses an oil pressure sensor and electrical connector. These components are prone to leaks and should be regularly checked for corrosion.
This Schimmel Performance, oil filter housing, is more potent and features cooling fins to keep the engine oil cooler. It is threaded to accept all standard spin-on filters.
Oil Filter Cartridge
The oil filter cartridge is a metal canister with a filter material that traps contaminants as the oil passes through. The cartridge is non-disposable, allowing less waste than a spin-on filter. To change the cartridge, the housing is removed from the mounting flange; the old filter is pulled out and replaced with a new one, along with a fresh gasket.